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PARTIAL PROJECT LIST (BUDGET)
1980 - 2007
 | Design and manufacture of a two station emulsion coater with
sectional electric drive and combination convection with I-R oven system ($2.4M) |
| Complete renovation of paper coater for producing scratch free
polyester release liner ($1.2M) |
| Development of equipment specifications and building
layout, survey of equipment vendors, and recommendations for equipment
purchases for a new offshore plant to produce siliconized liner ($5M) |
| Design and install drive system modifications on
existing coating line using state machine logic (1600 fpm), add totally
automatic splicing, supply new
winder layon system ($250k) |
| Design and build dual rod coating station with air turn
for 2-side coating on existing coating line; design oven modifications
($350K) |
| Design, supply, and install complete paster/laminator line for producing
museum quality matte board ($5M) |
| Refurbishment of (2) existing slitters (72" wide x
50" diameter, 3000 fpm) including the
design and manufacturer of a new shaftless unwinder ($1M) |
| Design and manufacture of coating/laminating machine for vapor
transmittal films ($836K) |
| Design and manufacture of a 288" wide finishing line for
texturing 100 mil PE ($2.2M) |
| Design and manufacture of 100" wide polyethylene/emulsion
adhesive coater for mirror backing and protective films ($425K) |
| Redesign and modification of an existing two station coater to a four
station coater ($800K) |
| Design and manufacture of turret winder and flying splice for
0.10" thick x 288" wide PE web ($350K) |
| Design and manufacture of machine direction molecular orientator for
specialized film processing ($850K) |
| Design and manufacture of a dual mayer rod coating head
($185K) |
| Design and manufacture of mayer rod coating heads
($135K) |
| Design and manufacture of a 200 kW I-R booster oven into an existing
coating line ($175K) |
| Design and manufacture of a polyamid/nonwoven/woven coating system
($160K) |
| Reconfiguration of an adhesive/film coater by adding coating station,
drier and laminator with speed increase and waste reduction ($965K) |
| Design and manufacture of hot melt coater/laminator for combining
film and non-wovens ($900K) |
| Survey for possible locations for new plant, cost development for
plant and equipment ($55K) |
| Slitter modifications for automatic roll handling ($145K) |
| Design and manufacture of 6" diameter core extractor system,
290" cores ($69K) |
| Equipment survey, adhesive coated foams and foam laminants ($15K) |
| Survey and design recommendation for rebuilding a 60" coater for
solvent coatings on mylar ($35K) |
| Proprietary design and manufacture of specialty polyester film
slitter/winder ($365K) |
| Design of a nonwoven coating machine for producing dryer fabric
softener sheets ($350K) |
| Development of high strength nonwoven film composite ($105K) |
| Modification of existing film coater to improve speed 250% ($269K) |
| Development of a low foam emulsion adhesive coating head ($65K) |
| Modification of an existing coater to produce nonwoven/adhesive
coated products ($215K) |
| Design of a wet ply nonwoven/nonwoven laminator ($1.35M) |
| Design of a minimum dwell coating head for paper board ($575K) |
| Redesign of an 80" x 50" diameter slitter, including servo
positioning drives, winder lead section and slitter tension section, 2500 FPM ($150K) |
| Design and installation of a high speed solvent coater, DC sectional
electric drive, incinerator ($4.8M) |
| Design of a 72" diameter x 138" turret unwind with flying
splice for paper mill operation at 1000 FPM ($950K) |
| Design and manufacture of a film transport system to operate in a
vacuum and intense plasma energy field ($210K) |
| 60" Coater reconfiguration, including ovens, gravure coating
heads, turret unwinds, turret winder. Integrate new nineteen motor digital DC drive system
using fiber optic communications ($1.35M) |
| Redesign and reprogramming of automatic core cutter to improve
reliability ($85K) |
| Design of a 600’ long automated seaming machine
for large balloons ($600K) |
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